Eliminate continuous-process trips in high-consequence environments.

In a refinery or offshore production facility, an unexpected trip on a critical charge pump doesn't just halt production—it triggers emergency flaring, environmental compliance fines, and catastrophic safety risks. Optruss delivers defense-grade autonomous monitoring designed for hazardous perimeters.

Request Energy Systems Spec →ATEX / API 670 Integration Spec

ASSET HUD: CHARGE-PUMP-P101A // CRUDE DISTILLATION UNIT 1ATEX ZONE 1 (Ex d IIC T4)

OPERATIONAL CONTEXT: API 610 11TH ED. OVERHUNG PUMP // 3,600 RPM

API 670 PROXIMITY PROBE TELEMETRY:

- X-Axis Radial Shaft Vibration: 18.2 µm pk-pk (Limit: 50.8 µm)

- Y-Axis Radial Shaft Vibration: 24.1 µm pk-pk (Limit: 50.8 µm)

- Thrust Bearing Axial Float: +0.08 mm (Limit: ±0.38 mm)

API 682 DUAL MECHANICAL SEAL TELEMETRY:

- Seal Flush Plan 53A Pressure: 18.4 bar (Diff: +2.1 bar)

- Outboard Seal Face Temp: 94.2°C (Threshold: 120°C)

- Flaring Risk Status: ZERO EXCURSION DETECTED

Process Assurance

Engineered for Hazardous Perimeters

API 670 Machinery Protection Integration

Ingest raw orbital vibration, shaft centerline position, and axial thrust telemetry directly from Bently Nevada rack systems or native Optruss edge transmitters with microsecond fidelity.

Full compliance with API 670 5th Edition standards

Flare-Reduction & Emissions Interlocks

When compressors trip unexpectedly, refineries dump hydrocarbons to flare. Optruss detects seal failures, cavitation, and valve leakage early, enabling controlled rerouting without flaring.

Avoids ~14.2 metric tons of VOC/SOx flaring per trip

Intrinsically Safe & ATEX Certified Hardware

Sensor clusters and edge computing enclosures are engineered specifically for Class 1, Div 1 and ATEX Zone 0/1 environments with galvanic isolation and explosion-proof housings.

Certified for continuous -40°C to +85°C harsh operation

API 670

Machinery Protection

-14.2 T

VOC Flaring Avoided / Trip

Zone 1

ATEX Certified Edge

99.98%

Process Loop Uptime

Protect mission-critical refining infrastructure.

Review our energy sector implementation blueprints. See how Optruss operates on offshore platforms, continuous crude units, and gas processing plants.

Schedule Energy Systems Architecture Call →Read North Sea Case Study